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Smart Manufacturing Solutions In Electronics – Our Top 6 Products For Better Manufacturing Processes

Smart Manufacturing Options With KaisertechSmart Manufacturing Options With Kaisertech

Advances in smart manufacturing solutions have helped minimise errors and speed up production.

The internet allows us to approach processes in a smarter and more efficient manner. Many products exist that help to enable this extra connectivity.

Therefore, we have put together our list of the top 6 products that offer your business smart manufacturing solutions!

 

What Is Smart Manufacturing?

Firstly, let's establish what smart manufacturing means.

Smart manufacturing is a technology-driven approach that uses the internet to track production.

The goal is to deliver more opportunities for processes to become automated. This data-led approach helps to streamline production in many ways. It can reduce errors, speed up production, and more.

Speed Up Your Processes With These Smart Tech Tools From Kaisertech

Take a look below at some products that provide solutions for smart manufacturing.

Doga Wireless DC Screwdriver with barcode scanner – BM/BMT Series

DOGA BM Series Of Torque DriverDOGA BM Series Of Torque Driver

 

One of the first products on our list is Doga’s Wireless Series Of DC Screwdriver with a barcode scanner. This smart tech allows the user to easily adjust the torque levels with minimal effort.

This takes the electric screwdriver into the next era of productivity, with two industry 4.0 features that make your life simpler.

These features are the connectivity to a server for data tracking and the handy barcode scanner. Let’s delve deeper into these:

Connectivity – The ability to connect your BM tools to the ParaMon-Pro X Controller. This allows for simple parameter and program management for all your connected screwdrivers. The tools benefit from real-time monitoring and tightening data storage. The best way to error-proof your processes.

Barcode Scanner – This allows for automatic pre-setting of the torque, along with traceability of the output of the tool.

 

The Makrolite is the newest addition to the Vision Engineering range. It combines supreme 4K imagery with the ergonomic and flexible benefits of a Vision Engineering microscope.

But what makes this a product that provides a smart manufacturing solution for electronics. The connectivity!

You can instantly share and save reports through a network, which you can view anywhere in the world for instant access.

This makes the Makrolite the perfect digital microscope for collaborative teams that are not based in the same location.

With the VE CAM you get a different benefit.

Wi-Fi screen sharing allows people to view the subject on a phone or tablet through a wireless connection. This screen mirroring can be ideal for training processes or work that requires a collaborative approach.

This saves time for the operators and does not interrupt the process in the slightest.

Makrolite & VE CAM – Sharing data around the world

VE CAM & Makrolite From Vision EngineeringVE CAM & Makrolite From Vision Engineering

iFume – Filter blockage alerts

iFume Fume Extraction Unit From PurexiFume Fume Extraction Unit From Purex

 

Fume extraction is a requirement for almost all electronic manufacturing environments. A smart manufacturing solution for this process would therefore benefit almost all environments.

Purex have done just that with the smartest fume extractor in their line-up.

The iFume ensures to provide an automatic electronic flow control. This maintains a constant and uninterrupted extraction rate, even as the filters begin to block.

Similarly, the control panel for the unit is entirely touch screen, with multiple indicators that provide handy information regarding the status of the filters. Independent filter monitoring allows the unit to pinpoint the exact filter that needs changing.

This ultra provides the utmost convenience, whilst ensuring as little to no downtime from the LEV process in your workplace. This kind of smart manufacturing solution is a must for any process that requires harmful particles to be removed from the surrounding air.

 

We can’t talk about smart manufacturing solutions in electronics without mentioning JBC’s strive towards dragging soldering into the industry 4.0 age.

Their newest line of CDE stations do just that. Keeping the soldering process consistent among multiple operators has always been a bug bare.

But the CDE solves this. Prestored soldering references can be compared to with every new solder joint, with the operator receiving feedback to qualify their process.

This allows you to provide the same amount of energy, with the same soldering quality, in less time. Therefore, results in your manufacturing environment will increase without spending further money into resources.

Over time, less seasoned soldering operators will begin to improve their skills by following the optimal soldering profiles.

The CDE comes in 2 variations:

CDES – Precision Soldering Assistant Station – using the T210 Handpiece for precision work.

CDEB – Soldering Assistant Station for general purpose use – using the T245 Handpieces.

These CDE stations can be connected to the JBC web manager where data and profiles can be exported and transferred.

This will allow you to change settings for a group of JBC stations at once. Similarly, you can also create graphs of your soldering processes with real time power and temperature data.

CDE Soldering Assistant Stations

JBC's Soldering Assistant Station - CDE RangeJBC's Soldering Assistant Station - CDE Range

Sievi Scanner Service

Sievi Scanner For Measuring Feet ShapeSievi Scanner For Measuring Feet Shape

 

Now before you say it, we know that this will not directly speed up processes, But there are cross over benefits that will make a direct improvement to the productivity of your employees.

Ensuring that employees have the correct footwear enhances their overall wellbeing. Sievi understand this and have developed a one of a kind Sievi scanner.

This measures the nuances and curvature of your feet to determine the correct footwear and insoles each employee requires. This gives superior comfort and fit for each individual.

How It Works – The Sievi scanner uses state of the art laser assisted technology to analyse the shape and anatomy of each foot. The scanner will then recommend the exact shoes and insoles that match the size width and arch of the foot. These are displayed on an easy-to-use tablet, with clear illustrations.

How To Book In – We can set up a site visit to your business easily through our contact page. Just let us know how many employees need their Sievi foot profile measured, and we can arrange a suitable time to bring down the scanner.

All measurements that are taken are saved to the Sievicloud and sent across to he individual. This enables them to browse through the Sievi recommendations at their own leisure.

 

Our final product suggestion for providing smart manufacturing solutions to your business is with regards to Simco-ION's range of ESD monitors.

These ESD monitors allow you to both monitor and analyse the advanced process environments with electrostatic sensing and process monitoring equipment.

They meet industry 4.0 requirements and are designed to detect ESD events that are happening during your processes, even for well-defined small areas. This is achieved through specific antenna selection and placement.

Most importantly, alerts can be set up to ping your phone or email where action needs to be taken.

ESD Monitoring With Simco-ION

ESD Monitoring Equipment From SImco-IonESD Monitoring Equipment From SImco-Ion

To Conclude...

In conclusion, we hope this top 6 list has shed some light into some products that can help drive your production into a more connected way of working.

If any of these take your fancy, or maybe you need other suggestions for your business, get in contact with Kaisertech today.

Keep your eyes peeled for our Industry 5.0 article in the coming weeks. We will touch upon the next step in the projected evolution of the manufacturing industry.